Monthly Archives: July 2015

Worst. Brew day. Ever.

Seriously. I don’t think I have had a worse brew day at home or at work.

It started very well with a full tank of water at temp and grain in the hopper. All good. Got some of the water in the MLT above the screen went to turn on the auger to get grain from the mill to the MLT. Dead. Nothing. Nada. Not even a whine.

Checked everything that I could check. Got assistance from the head of packaging to check everything that HE could think of. Still nothing.

Plan B: Mill the grain into individual bags at the point of milling and tote all those bags to the MLT dumping them in one by one and stirring the mash to hydrate. I know it’s what a lot of craft brewers do but I haven’t had to do it until today. All 190kg worth. 😦 Just like homebrewing… x10. I kind of felt like I had the crap kicked out of me and I’m only two hours into my day.

All went well with the brew from that point on but what is normally a 15 minute process turned into an hour and a half significantly extending my brew day. Much clean up ensued with the help of brewery folk available.

At the end of the brew day, at the end of boil, I whirlpool for 15 minutes and rest for 30. During that time a transfer was taking place and a line circulation was needed to sanitize the lines for transfer. That’s right around the time I set up for my cooling in from boil kettle to fermenter. While cellarmen were circulating hot water to sanitize I started to set up my lines but forgot that one of my lines was also one of THEIR lines. I went to disconnect a line that had 180ºF water flowing through it and realized that it was still flowing. Luckily everybody was right close by so I asked them to stop the ciruclation. They did and one of two things happened: circulation was restarted thinking that I had reconnected the line or leftover water in the lines sprayed out at me once I dropped the line.

Regardless, a whole bunch of REALLY hot water sprayed at my chest and stomach and I got burned. Luckily I was very close to our chemical wash station (i.e., cold water shower) and I jumped right in and pulled the trigger. Some relief but certainly not long lasting. I spent the next 10 minutes or so trying to cool my burns down. I was soaked from head to toe with my wellies filling up bit by bit with every spray of cold water.

I tried to stay focused on getting set up for cooling in but was likely a little bit shocky from the experience. Luckily I have a shift brewer around and he took over which allowed me to recover and get a lift home from my daughter.

No damage. Eight hours later or so it feels like a bad sunburn: a bit stingy and slightly pink. No blistering, nothing permanent by any means. I laid down with some ice packs on my chest to keep the burns cool and by the time I got up things were much improved. Always many lessons learned.

Then, tonight at home, I was transferring to a keg and getting ready to rinse/flush gear. I turned on the hot water tap which hadn’t been used since before vacation. (When we go on vacation we shut off the water to the house for various previous reasons. LOL) When the hot water came on it was fine but there were air pockets in the line and it flowed fine for a while then burst forth and sprayed on the ceiling. I thought it was done and kept the hot water flowing it then let forth another burst and sprayed on me.

What? TWICE in one day? Come on! This one was in no way as bad as the first, but still.

Hot water and I are not getting along today. 😦

Hot water, it’s what’s on tap…